Category Archives: Galvanized Steel

Electro Galvanised Steel

Electro Galvanized Steel Vs Galvanized Steel

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Suggested Topic: Know the Differences Between Electro Galvanised Steel and Galvanised Steel

Galvanization is the process where you apply a protective coating of zinc on the iron or steel to prevent it from rusting. While doing this method, one should take proper care of the same. This process can be hazardous to the person if not done correctly. It will also cause damage or malfunction of the equipment, instrument, and many more.

Before choosing the process, one must indulge in thorough research and understand the difference between electro-galvanized steel and galvanized steel. Knowing the difference can help a person to be safe while selecting the right and most appropriate method and product according to the specific requirement and needs of the business. Otherwise, it can just be a waste of money and time.

Difference between electro-galvanized steel and galvanized steel

Here are some basic differences between galvanized steel and electro-galvanizing.

  • In the case of galvanized steel, one needs to follow up a rigid cleaning process. This process is also known as the 7-bath process. But when it comes to electro-galvanizing, one need not have to follow such stringent cleaning methods.
  • To achieve the galvanized steel coating, the steel is said to get dipped in the molten zinc bath at a temperature variation of 460° c. But for the electro galvanization, the steel gets prepared in a cathode in the electrolytic cell that forms a coating while using the electroplating process.
  • Electro-galvanizing indeed has a very low life ranging from several months to a few years. But in the case of galvanized steel, the average lifespan is between 20 years to 50 years. However, electro galvanization produces an excellent finish. But the galvanized steel offers an unpleasant and dull finish.
  • Above all, the coating thickness of the galvanized steel is about 80 to 100um. Also, the thickness depends entirely upon the dipping duration. The composition and the roughness of the steel affect the same. When it comes to electro galvanization, the coaching thickness is about 10 to 12 um. The current density and the temperature of the electrolyte determine the thickness of the coating in this case.
  • The galvanized steel offers a non-uniform coating. But in the case of electro-galvanized steel, one can expect a uniform coating.

 Cost

When it comes to the cost, galvanized steel, having a normal coat thickness, becomes 40% more expensive than electro-galvanized steel. The electro-galvanized steel has a normal coat thickness, which makes it a lot affordable. The cost happens to increase proportionately with the higher coating thickness.

It becomes extremely necessary for a person to choose a reputed company to select either electro-galvanized steel or galvanized steel to get top-class service.

Why Choose Tanya Galvanizers

Tanya Galvanizers provides the best quality service and products according to your needs and requirements. Whether it is electro-galvanized steel or galvanizing steel, we are the leading name in the market.

Since we have decades of industry experience, we provide the best solution for your requirement. If you are looking for either electro-galvanized steel or galvanized steel, we would be happy to help you.

 

Difference Between Electro Galvanized Vs. Hot Dip Galvanization Steel

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The process of galvanization is extremely crucial when it comes to businesses related metal industry. The main reason being galvanization protects the metal from all natural elements increasing the longevity of the metal. There are usually two types of galvanization that are done to metal they are Electro Galvanization and Hot Dip Galvanization.

In order to understand which galvanization is better for your business, let’s take a look at how each process of galvanization works and what are differences between them!

What is Hot Dip Galvanization?

Hot-dip galvanizing process is one of the most used application of galvanizing process. This process highlights coating a steel or iron object by submerging it into a bath of molten zinc. The bath of molten zinc showcases temperatures around 840°F (449°C). Once removed from the bath, the zinc coating on the iron or steel’s exterior reacts with oxygen in the atmosphere to form (ZnO) Zinc oxide. This Zinc oxide further reacts with carbon dioxide in the atmosphere to form a more compact protective layer known as (ZnCO3) Zinc carbonate. This Zinc carbonate reflects a dull grayish film, which is relatively stable and adheres tightly to the surface of the steel or iron. This results in the hot-dip galvanizing process to create a chemical balance, which ensures that the zinc is chemically bonded to the underlying metal and becomes part of the steel or metal that is being protected through the hot dip galvanizing process.

What is Electro Galvanization?

Electro galvanizing is an electroplating technique used to place a layer of zinc metal on top of a steel surface. It involves immersing a steel component into a solution containing zinc salts followed by the application of electricity to induce an electrochemical reaction on top of the steel. The cold dip approach in comparison to hot dip galvanization process, the electro galvanizing approach provides a thinner coating and more aesthetic appearances method as well. The zinc-rich paints used in cold galvanizing are different from conventional coatings due to the presence of a binding compound. These binders allow the zinc to mechanically bond to the steel to offer an effective level of protection.

Let’s take a look at how each of the process is different from each other.

Comparison Chart between Hot Dip Galvanization and Electro Galvanization

Comparison Chart between Hot Dip Galvanization and Electro Galvanization-Tanya Galvanizers India

In the lights of the differences it is clearly evident how hot dip galvanization is different from electro galvanization process. It is completely based on your organizational requirement you should select your ideal choice of galvanization for your business. To know more about galvanization or for expert advices please get in touch with us.

Why Choose Us

At Galvanizer our team work relentlessly to come up with innovation’s that can deliver you ultimate experience of galvanized products. Our multi-lateral testing and development process ensures delivering our client premiere quality of galvanizing process. With decades of industry experience we offer nothing but the best. We provide assistance in helping you select the best solution for your metal business. To know more on service and business related inquiry get in touch with us.

Understanding-the-difference-between-Hot-dipped-galvanized-and-Cold-Galvanizing-steel-

Understanding the difference between Hot dipped galvanized and Cold Galvanizing steel

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Businesses dealing with metals like iron, aluminum, copper and more for the purpose of product development and service-related issues always faces the harsh reality of corrosion a challenge that disrupts the natural flow of these businesses. The process of corrosion highlights a naturally occurring phenomenon where refined metals are naturally converted into more stable composition when comes in contact with air, moisture, humidity and other natural elements to form oxide, sulphide and hydroxide state. These states even though create a more stable composition, but ends up decaying the metal from outside in or inside out. This usually results in weakening of the structure developed with the usage of metal, or result in decaying the metal to such an extent, that it becomes impossible to use the metal for any other function. It is because of the challenges laid down by the process of corrosion on metals, organization’s dealing in metal businesses often have to suffer huge financial losses resulting in loss of goodwill, loss related metal decay and more. It is because of this reason a solution was brought in by metal businesses throughout the globe with the advancement of technology. The solution was galvanization of the metal a solution discovered in 1742 by Melouin a French chemist, where he highlights the application of zinc on the metal surfaces to increase the longevity of the metal. Even though this application of zinc on metal dates back to 2500 B.C. but the discovery of 1742 laid the foundation of exploring the zinc application on metal to the extent where application methods used could result in a change of the timeline for metal longevity. Over the years of technological changes and chemical research two significant approaches of zinc application were discovered, hot and cold dip which functions as a pivotal discovery to today’s galvanization process in the industry.   

The approaches to the process of galvanization on metals as signified earlier are of two types they are hot and cold dip galvanizing. Where both the approaches are ideal for protection against corrosion, but it is thoroughly based on your business requirement you should decide which galvanizing process you should take into account to create a protective layer for your metals used in the business. 

Let’s take a look at what galvanization is and how hot and cold dip galvanizing differs from each other.   

What is Galvanization?

For the common approach of understanding galvanizing process refers to the approach that highlights the application of a zinc coating to the surface of a metal. The usual metal taken into consideration for the process of galvanization are Iron (Fe) and Zinc (Zn). The process of galvanization is principally utilized as a defensive mechanism to prevent corrosion and, likewise, increment the workable existence of the secured metal segment. When appropriately applied to a steel surface, zinc coatings offer two main types of protection: galvanic protection and barrier protection, which in turn increases the longevity of the metal by protecting it against possible corrosion. 

Understanding Barrier Protection

Barrier protection signifies the application of zinc on the surface of metal like steel, where the applied zinc hardens over time to create a sheet of layer on the steel. This sheet of layer acts as a protective agent for the steel by conversion of zinc into zinc oxide through the process of surface electrolyte. The hardened zinc oxide layer in turn protects the steel from corrosion against the electrolyte process that usually takes place when the metal comes in surface contact with air and moisture. This protection layout of barrier protection usually takes place because zinc oxide is impervious to moisture and air. This results in preventing the underlying steel to come in contact with air and moisture, which in turn prevents it from further corrosion and increasing its life to a great extent. 

Understanding Galvanic Protection

Galvanic protection, also known as cathodic protection, protects the underlying steel substrate by corroding preferentially, thus sacrificing itself in the process. This sort of protection is particularly helpful for circumstances where the protected steel may get exposed because of scratches, cuts, marks or loss of coating due to rigorous usage. Since zinc is an exceptionally receptive and electronegative metal, it will assume the role of the anode, which will result it to be corroding first in an event where the steel underneath get exposed to surface contact. This process of approach by zinc will continue to offer galvanic protection until the coating is entirely consumed. This in turn protect the underlying steel for a longer period of time safeguarding it from exposure surface electrolyte process because of chemical balance that has created an equilibrium because of chemical approach that has been applied in covering the steel in the galvanic process, unlike that of barrier protection, where sheet layer removal can expose the steel to vulnerability. 

This chemical approach to protection under galvanic process is divided into particular application methodology they are hot and cold dip galvanizing process. Let’s take a look at how each of these processes functions and how they provide protection to the underlying metal. 

Hot Dip Galvanization

Hot-dip galvanizing process is one of the most used application of galvanizing process. This process highlights coating a steel or iron object by submerging it into a bath of molten zinc. The bath of molten zinc showcases temperatures around 840°F (449°C). Once removed from the bath, the zinc coating on the iron or steel’s exterior reacts with oxygen in the atmosphere to form (ZnO) Zinc oxide. This Zinc oxide further reacts with carbon dioxide in the atmosphere to form a more compact protective layer known as (ZnCO3) Zinc carbonate. This Zinc carbonate reflects a dull grayish film, which is relatively stable and adheres tightly to the surface of the steel or iron. This results in the hot-dip galvanizing process to create a chemical balance, which ensures that the zinc is chemically bonded to the underlying metal and becomes part of the steel or metal that is being protected through the hot dip galvanizing process.

How Hot Dip Galvanization is performed

Though the concept of hot-dip galvanizing may seem simple, the process consists of several crucial steps. The steel first goes through three cleaning stages to prepare its surface for galvanizing; these are degreasing, pickling and fluxing. Degreasing is used to remove dirt, oil and other organic residues; a mild acid bath, or pickling, etches the steel and removes mill scale and iron oxide; and fluxing further removes any oxides and coats the steel with a protective layer that prevents the formation of further oxides on the steel surface prior to galvanizing. Once the cleaning process is completed, and the structure has dried, it is ready to be immersed into the molten zinc bath. Molten zinc flows in and around the iron or steel object, thus thoroughly coating it to protect all surfaces. The coated material is then removed from the bath and air-dried before inspection. 

Cold Dip Galvanization

Cold dip galvanizing is comparatively a much simpler process. The cold dip galvanizing process showcases application of a zinc-rich paint to the surface of a metal or steel element to protect it from corrosion. As such, the term “cold galvanizing” is considered to be a misnomer among some professionals in the coating industry. Zinc paints may be applied by brushes, rollers, spray guns, etc. Coatings may also be applied by the electro galvanizing:”Electro galvanizing is an electroplating technique used to place a layer of zinc metal on top of a steel surface. It involves immersing a steel component into a solution containing zinc salts followed by the application of electricity to induce an electrochemical reaction on top of the steel. The cold dip approach in comparison to hot dip galvanization process, the electro galvanizing approach provides a thinner coating and more aesthetic appearances.” method as well. The zinc-rich paints used in cold galvanizing are different from conventional coatings due to the presence of a binding compound. These binders allow the zinc to mechanically bond to the steel to offer an effective level of protection.

How Cold Dip Galvanizing is performed

Like hot-dip galvanizing, cold galvanizing can provide barrier protection and also some degree of cathodic protection. However, the zinc dust present in the paint or coating must be in high enough concentrations to promote electrical conductivity between the steel and the zinc. The surface preparation required for applying zinc-rich coatings is less demanding than hot-dip techniques. Before coatings operations begin, the surface of the steel must be clean and dry. Usually, a wire brush is first used to remove rust or any other corrosion products that may be present. Dirt, grease, chemicals and other organic compounds must also be removed accordingly. Once the surface is prepared, the zinc coating is applied to the surface in as many coats as required.

The introspection across both hot dip and cold dip galvanizing process clearly showcases how each of the approach is thoroughly different from other even though the processes aims at a common resolution of protecting metal from corrosion. The introspection throw light on how the hot dip is a chemical approach and more long lasting, while cold dip is a more physical surface contact approach, but less consistent in comparison to hot dip. 

If you are into metal businesses related to services and product then galvanization process is a must for your organization. The choice of your galvanizing approach for your metal thoroughly depends on your organizational requirement, however if you want to know more about galvanization and which approach will compliment your business, please get in touch with us. 

Why Choose Us

At Galvanizer our team work relentlessly to come up with innovation’s that can deliver you ultimate experience of galvanized products. Our multi-lateral testing and development process ensures delivering our client premiere quality of galvanizing process. With decades of industry experience we offer nothing but the best. We provide assistance in helping you select the best solution for your metal business. To know more on service and business-related inquiry get in touch with us. 

Maintenance of Galvanized Steel-Tanya Galvanizers

Maintenance of Galvanized Steel

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Some of the tips for maintaining and ca ring for hot-dip galvanized products are.

  • Do not expose your galvanized steel product to environments where pH is below 6 and above 12 for long hours. Outside pH 6-12 range, the galvanized coating is open to quick corrosion. 
  • Do not roughly clean your galvanized product and try avoiding rough washing of your galvanized product altogether. Galvanizing protects the steel from corrosion by developing a thin barrier film of insoluble zinc corrosion products (known as patina) on outer surface of galvanized steel through exposure to atmosphere. Frictional cleaning removes protective patina and galvanized articles have to build this barrier protection again which leads to consuming more zinc. Constant irritational cleaning will consume zinc more quickly and reduce the life of the product.
  • Galvanizing should be cleaned by using alkaline-based cleaners with pH of 12 or lower, water-based emulsifiers or organic solvents. The area should be rinsed with fresh water and wiped clean with a soft cloth.
  • Avoid direct contact of galvanized steel products with dissimilar metals, like copper and brass, in corrosive environments. In case of dissimilar metals being used together make sure that there is an insulator between dissimilar metal and galvanized products.
  • If a galvanizing product is situated in a highly corrosive environment like heavy, coastal, industrial, etc the product should be rinsed with potable water regularly under sheltered conditions.
  • Do not store a galvanized product for a long time in a damp and poorly ventilated condition. The storage location should be dry with effective ventilation.
  • In case of physical damage to the galvanized coating of the product, the damaged area should be repaired in accordance with AS/NZS 4680.

Cleaning Galvanized Steel 

While building or renovation, cement and mortar can be dropped on galvanized steel which is very difficult to remove once hardened. Remove large parts of deposit as close to surface as practicable, after that oxalic acid can be used to remove all the remnants from galvanized steel which should be followed with rinsing. Other acids are effective on mortar or cement, but they are very aggressive on zinc and are not recommended.

Paints, like graffiti, should be removed by thinners. If scraping is required, you can use plastic or wooden scrapers. In case the paint is wet or fresh, normal thinners can be used. Once the paint gets hardened, a non-alkaline stripper can be used. Rinsing is important to remove residues that cause discoloration later or encourage corrosion.

Mild stains can be removed by using common household ammonia cleaners and being sure to rinse the galvanized article with fresh water afterward.

Water draining of other adjacent steelwork which is rusting can flow on galvanized steel and cause brown stain. It can be treated by using commercial oxalic acid or proprietary solution which is generally used for descaling pots and pans. Rinsing with water is important to remove corrosive residues of cleaner.

In order to generally clean bulk contaminants like dirt and dust ordinary laundry soaps can be used. For stubborn or large areas, the use of low-pressure wash in collaboration with cleaning materials like car or truck wash or pure water are effective. Truck and car cleaners minimize corrosion on vehicles metallic parts and are suitable for use on galvanized steel. It is important that the steel is washed down with fresh water after cleaning.

Reasons Why You Need To Use Galvanized Steel-Tanya Galvanizers

Reasons Why You Need To Use Galvanized Steel

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There are innumerous benefits to be derived from using Galvanized steel. This particular element is regarded to be sustainable, honest and proven.

Reasons to choose Hot dip galvanizing services

There are numerous reasons to use galvanized steel, some of which are given below:

  • Honest: Since unique allow development takes place while immersing clean steel into molten zinc, coating becomes effectively part of steel. This element is sure to appear nice and beautiful for a long time.

  • Proven: Galvanized steel is said to share a very long history of more than 200 years. Several examples do exist in different environments about its impeccable performance. In 1944 was constructed a bridge in Dorset at Lydlinch for assisting supply flow during D-Day landings. Callender-Hamilton design was intended originally to serve as temporary bridge. However, this bridge is still in use! On carrying out an inspection in 1999 of the bridge by the Galvanizers Association, it was found to be in top new condition without having any rust signs on its members. The experts are of the opinion that the coating will remain maintenance free for over 100 years.

  • Tough: Galvanizing process is of unique nature. Zinc iron alloy layer series is formed thus offering abrasion resistant and tough coating. It means quick erection of the structures and less damage caused to the site.

  • Sustainable: Galvanizing does offer long term durability due to its low relative environmental burden with regards to energy along with various globally relevant impacts. Studies conducted have revealed high environmental and economic costs that are associated with steel structure requiring repeated maintenance painting. Again lack of attention towards maximum corrosion protection is likely to leave behind damaging economic legacy related to repeated maintenance costs. It is the local authorities who are found to bear the future maintenance costs of social housing projects. Again, galvanized steel being used for public infrastructure projects does lead towards lower maintenance budgets, as well as releasing public funds meant for various purposes.

  • Can provide complete coverage: According to the industry experts, steel gets dipped into molten zinc bath. This means protection can be offered to internal and external surfaces of steel component by hot dip galvanizing.

Related: Hot Dip Galvanizing Process | Tanya Galvanizers

  • Self healing: With regards to steel, zinc tends to corrode, sacrificing itself towards safeguarding the steel. Therefore, such sacrificial protection is offered by hot dip galvanizing. Zinc based corrosion products are said to be deposited upon steel, thereby resealing it from atmosphere and to stop corrosion.

  • Quick: The process of steel being dipped in molten zinc tends to take few minutes. However, it is preparation of steel work does take a good amount of time. In practice, several other works gets processed within the same time. Hence, the typical time for turnaround is approximately 3 days. However, by arrangement, 24 hour turnaround can be offered by galvanizers.

Hot dip galvanizing in Vadodara is offered by some of the reputed providers in the region. Contacting the best ones will help the person to get top quality galvanizing products at affordable rates.

Get in touch with us via Email: info@galvanizers.co.in or
Phone: (0265) 2632517 (O) / +91 8000842648

Can Galvanized steel be painted-Precautions to take

Can Galvanized Steel be Painted? Precautions to Take

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According to the industry experts, galvanizing could present several challenges when undertaking painting operations. Life can be added to steel surfaces along with its electrochemical activity and surface chemistry with zinc coating. Thus, it results in conditions which lead to adhesion failures with regards to applied organic coatings. Successful painting can be achieved by recognizing the different surface conditions which are presented by weathered and new galvanizing. Effective cleaning operations are then employed for mitigating its effects. It is by choosing coating products which develop enduring and strong bond to galvanized surface that ultimate success is derived.

About Galvanizing

It is the term used for metallurgical process which applies zinc metal layer over steel surface for avoiding steel corrosion. During the reaction, zinc layer is found to sacrifice itself for protecting underlying steel substrate. The zinc during the electrochemical reaction functions as the anode, while steel represents the cathode. With adequate zinc being used, corrosion can be avoided to protect steel.

Galvanizing types

Zinc through HDG (hot dip galvanizing) process can be used for coating piping, structural steel along with other steel shapes. The process involves using of hot acid baths in combination to clean steel. It is to eliminate scale and rust followed by immersion and fluxing into molten pure zinc bath heated in range 820 – 860F. HDG achieves zinc thickness within the range of 2-8mils for steel varieties and dependent upon immersion time in bath. HDG thickness of range 20-30 mils is achieved with few reactive steels. Sheradizing and electroplating are the other methods used for applying zinc layer to steel.

Duration of protection provided to steel with zinc coating

Corrosion may take place with zinc. As exposed to atmosphere, chemical reaction begins with oxygen, carbon dioxide, moisture & soluble airborne salts such as sulfates and chlorides. Zinc corrosion rate depends upon environmental exposure and severity. According to reports, galvanized steel surface of zinc of 2 mils tend to develop just 5% rusting that too after around 35 years of getting exposure in the industry environment!

How galvanizing can be painted?

Replacing lost corrosion protection: Although atmospherically stabilized zinc corrosion rate is low, zinc layer’s thickness is reduced with time. Atmospheric exposure severity and original zinc thickness is likely to affect galvanizing life. With corrosion, zinc layer gets reduced and its capability to safeguard underlying steel substrate gets diminished, while galvanic protection provided by zinc is lost. Here, polymer overcoating application is to be considered for extending the structure life.

Using Duplex System for extending life of galvanizing

Situations may come where immediate overcoating of HDG will be necessary for extending the structure’s life beyond zinc layer’s longevity. Synergistic effect gets created to extend galvanizing life as new HDG is used to overcoat along with organic coating. The latter tends to act as a barrier by preventing moisture from penetrating, thus slowing down zinc layer corrosion. Moreover, life of galvanized coating is extended by factor from 1.4 – 2.7 times the total of lives that has been predicted for each layer of coating.

For enhancing appearance

HDG often is overcoated using organic coating, since metallic gray spangling’s natural appearance may be objectionable. This is to impart specific desired color through architectural rendering or to enhance its appearance. In such situations, adding of an overcoat is sure to extend the galvanized layer’s life.

Get in touch with us via Email: info@galvanizers.co.in or
Phone: (0265) 2632517 (O) / +91 8000842648

Recycling of Galvanized Metals-Tanya Galvanizers

Recycling of Galvanized Metals

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Steel according to the industry experts is considered to be among the most recycled of all materials available in the world. Recycling of galvanized steel helps to reduce expenses tremendously, thus saving a good amount of money. At the same time, it also helps to save the environment. This is indeed a fabulous solution when compared to refining new steel and mining. It is possible to have galvanized steel along with zinc coating provided for rust protection to be recycled. If the desire is to have galvanized steel recycled, then it can be done by hiring a well established scrap dealer who will get the job done as planned.

It will be useful to check out the amount of money that can be derived from scrap steel. Online index such as Metal Prices can be used for finding out current high and low prices for steel. It will provide a clear idea of what is to be expected, when steel is taken for recycling purpose. The fact is prices tend to fluctuate. Hence, prices are to be monitored on a regular basis for few days for getting that broader picture.

Hiring process

It will be useful to compare the different providers in the region who can offer the very best hot dip galvanizing services. There are several companies who may be interested to purchase the steel pieces. Local business listings can be used for searching for honest and certified scrap dealers. Even the waste management office in the locality can be checked out to identify if there is present a listing or website exclusively for scrap dealers. It is very much necessary to hire the services of a steel recycler who has been in the domain for quite a long time and known for providing impeccable services. As steel recycling is found to be common, it is easy to come across several providers in the region.

Things to do

Once the steel recycling dealer is identified, they are to be called up to know the amount that they will pay up for the scrap steel. The dealer who pays the highest rate is to be selected and their location needs to be quite close. The reason is because, the expenses related to hauling heavy steel to the other part of the city is likely to be more and only will minimize the savings made from high rates offered.

The steel is to be then loaded onto the truck and get it delivered at the scrap dealer’s premises. Some dealers are found to accept materials only during specific business hours, while others may accept the same at any time. Prior to making the delivery, it will be useful to find out if the dealer requires special documentation for transporting the materials like photo identification or title for the scrap vehicle. Laws have been passed by many countries which require dealers to gain information about those selling scrap, due to increase in widespread metal theft. Hence, it will be useful to have necessary documents brought along and a check received for the scrap materials.

Galvanizers are considered to be the top rated galvanizing consultant in the region offering best quality galvanizing job work at fabulous rates. They can be contacted physically at their official address at Vadodara, through
Email: info@galvanizers.co.in or via Phone: (0265) 2632517 (O) // +91 8000842648.

The Pros and Cons of Galvanized Steel

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Steel is the most common material that is immensely used in the industrial sector for variety of applications. If steel is left out in open, or if it’s used on a continuous basis then it is bound to get affected by wear and tear and especially the effect of corrosion can result in its damage. Galvanization is the process by which a protective layer of zinc is applied on the steel based surfaces to prevent the process of rusting. Thus, Galvanized steel becomes strong and safe from the effect of corrosion. The hot dip galvanizing Services in Vadodara are very famous as they help in getting the best steel with galvanized coating. In hot dip galvanization process the steel surfaces are submerged in zinc solutions and that gives a long-lasting coating with supreme results. There are both pros as well as some cons of galvanized steel that you must know before availing such facility.

 

The Pros of Galvanized Steel

There are many advantages of getting the steel galvanized and they are listed as follows-

  • Durability- The galvanization process of steel makes it highly durable. Thus, its strength can be increased multiple times.

  • Longevity – With the galvanization process the life of steel based structures can be improved to a great extent.

  • Rust free – The galvanization of steel helps in checking rust and the steel surfaces will not be corroded easily.

  • Finishing – The layer of zinc oxide and advanced chemical processing makes Galvanized steel perfect looking and the finishing appears smooth.

  • Protection from contamination – Galvanized steel will not get contaminated by the effect of other chemicals and harmful substances; thereby its performance level will remain intact.

  • Ease in inspection – If steel surfaces would be galvanized then it would become very easy to inspect them and it would eventually save a lot of time as well as efforts.

  • Scratch free – The steel that goes under the process of galvanization usually becomes scratch free to a great extent.

  • Right decision for long run – Getting the steel galvanized is a very fruitful decision for the long run because it saves a lot of cost of replacement, thereby helps in saving a lot of money.

 

The Cons of Galvanized Steel

If you are looking for hot dip galvanizing Services in Vadodara then make sure to understand that there can be some minor disadvantages while availing such services –

  • Cost factor – Sometimes the wrong agency may charge really high prices for providing galvanization process for steel. Stay away from such sources and choose an affordable medium.

  • Hot dip galvanization is not the only way – Although hot dip galvanization is one of the best methods for galvanizing steel, but sometimes it may not be feasible. In those cases, other methods such as painting, spraying, etc. may be used. It may happen when the steel structures are either too big or too small making them unsuitable for hot dip galvanization process.

Incorrect processing – Not all companies are credible for availing galvanization facilities because incorrect processing of Galvanized steel is very often seen when there is lack of expert knowledge.

Call us: +91 80008 42648 or visit: galvanizers.co.in for more information.

Galvanized Steel vs Stainless Steel-Tanya Galvanizers

Galvanized Steel vs. Stainless Steel

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Steel is one such material whose importance cannot be underestimated in the industrial sector. It is used in variety of structures, equipment, processes and industrial settings. The two most famous types of steels are none other than galvanized steel and the stainless steel. Many people think that galvanized steel and stainless steel is the same thing because of their similar look but in reality they are different from each other. These two varieties of steel are different when it comes to their composition, strength and other features and one must know the distinction very clearly.

The difference between galvanized steel and stainless steel

There is no doubt that both galvanized steel as well as stainless steel are exceptionally good for industrial use but there are a lot of differences between the two options and they are highlighted as follows-

  • Composition – Galvanized steel is obtained by applying a zinc coating on the steel surface to protect it from corrosion and there are Galvanizing Services in Vadodara for obtaining high quality galvanized steel. Whereas the stainless steel is actually the steel alloy that contains at least 10.5% of chromium that helps in corrosion resistance.
  • Affordability – Galvanized steel is more affordable than stainless steel because in stainless steel two or more substances are usually embedded to get steel that result in higher costs. Whereas in galvanized steel the already existing steel is coated with the zinc layer that can be done by the processes like hot dip galvanization, spraying, painting etc. The Galvanizing Services in Vadodara is the best for obtaining any help in this domain.
  • Uses – Galvanized steel being less costly can be used for immense applications like construction projects, pipe based fittings, in fencing arrangements, roof installations, in making various industrial equipment, and for many other applications. Stainless steel is costly thus it can be mainly used for big projects where monuments, structures or buildings are to be built with its support.

Thus, there are a lot of fronts on which the galvanized and stainless steel differ from each other. Based on the customized needs the right one can be selected for various industrial applications.

The unimaginable benefits of galvanized steel for industrial components

There are many industrial and factory based components like cable trays, crash barriers, raceways, earthing strips, substation structures etc. that require galvanization services time and again. It is very important to get such components galvanized because it helps in increasing their life, strength and effectiveness level. The galvanization process creates an active layer of zinc on the steel items that prevents corrosion and thus helps them in becoming absolutely rust free.

Read more The Benefits of Galvanized Steel | Tanya Galvanizers

The Galvanizing Services in Vadodara are trustworthy when it comes to the need of galvanizing any steel based materials. And another important point to note is that these services are very reasonably priced and thus the clients don’t have to face any sort of financial burden. Galvanization is the most effective way to ensure top notch finishing for substances made of steel and it also makes them scratch free.