Category Archives: Galvanizing Technique

Electro Galvanised Steel

Electro Galvanized Steel Vs Galvanized Steel

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Suggested Topic: Know the Differences Between Electro Galvanised Steel and Galvanised Steel

Galvanization is the process where you apply a protective coating of zinc on the iron or steel to prevent it from rusting. While doing this method, one should take proper care of the same. This process can be hazardous to the person if not done correctly. It will also cause damage or malfunction of the equipment, instrument, and many more.

Before choosing the process, one must indulge in thorough research and understand the difference between electro-galvanized steel and galvanized steel. Knowing the difference can help a person to be safe while selecting the right and most appropriate method and product according to the specific requirement and needs of the business. Otherwise, it can just be a waste of money and time.

Difference between electro-galvanized steel and galvanized steel

Here are some basic differences between galvanized steel and electro-galvanizing.

  • In the case of galvanized steel, one needs to follow up a rigid cleaning process. This process is also known as the 7-bath process. But when it comes to electro-galvanizing, one need not have to follow such stringent cleaning methods.
  • To achieve the galvanized steel coating, the steel is said to get dipped in the molten zinc bath at a temperature variation of 460° c. But for the electro galvanization, the steel gets prepared in a cathode in the electrolytic cell that forms a coating while using the electroplating process.
  • Electro-galvanizing indeed has a very low life ranging from several months to a few years. But in the case of galvanized steel, the average lifespan is between 20 years to 50 years. However, electro galvanization produces an excellent finish. But the galvanized steel offers an unpleasant and dull finish.
  • Above all, the coating thickness of the galvanized steel is about 80 to 100um. Also, the thickness depends entirely upon the dipping duration. The composition and the roughness of the steel affect the same. When it comes to electro galvanization, the coaching thickness is about 10 to 12 um. The current density and the temperature of the electrolyte determine the thickness of the coating in this case.
  • The galvanized steel offers a non-uniform coating. But in the case of electro-galvanized steel, one can expect a uniform coating.

 Cost

When it comes to the cost, galvanized steel, having a normal coat thickness, becomes 40% more expensive than electro-galvanized steel. The electro-galvanized steel has a normal coat thickness, which makes it a lot affordable. The cost happens to increase proportionately with the higher coating thickness.

It becomes extremely necessary for a person to choose a reputed company to select either electro-galvanized steel or galvanized steel to get top-class service.

Why Choose Tanya Galvanizers

Tanya Galvanizers provides the best quality service and products according to your needs and requirements. Whether it is electro-galvanized steel or galvanizing steel, we are the leading name in the market.

Since we have decades of industry experience, we provide the best solution for your requirement. If you are looking for either electro-galvanized steel or galvanized steel, we would be happy to help you.

 

Understanding the Galvanizing Requirements

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The term ‘Galvanizing’ tends to refer broadly to elector-deposition process, where another thin layer of metal gets added to the item that is created from steel. The objective to galvanize is in protecting the base steel which can be done by preventing rusting. But, one effective galvanizing method does not actually employ any kind of electrochemical deposition and is called popularly as HDG or hot dip galvanizing.

What is Hot Dip Galvanizing?

Hot dip galvanizing or HDG as it is known has become popular widely due to its effectiveness, where corrosion protection is concerned. As a matter of fact, ‘galvanizing’ term is used for referring towards hot dip galvanizing. This method witnesses a 4 layered corrosion resistant surface or finish that is produced on steel base by using zinc with the help of electrochemical process. However, the metal, iron or steel to be given protection from corrosion is said to be passed via zinc molten bath at a very high temperature which is about 460 degree centigrade. Here, zinc is known to bond with steel at molecular level. From the 4 layers that are created, zinc is the top layer, while the 3 layers found underneath are created from iron-zinc alloy. It can be said that Hot Dip Galvanizers in India are used extensively for industrial applications that needs the effective resistance towards corrosion and strength of steel.

Why it is getting popular?

Hot dip galvanizing is said to be proven to be much superior, when it is compared to the other prevailing methods, such as use of paint, mechanical galvanizing, metalizing or electroplate galvanizing. Moreover, it has emerged to be one of the best, result oriented, reliable and most used techniques across the globe for meeting every type of galvanizing needs. Unlike electroplate galvanizing (that is regarded to be the main form of galvanizing); hot dip galvanizing does produce a much durable and thicker coating, which is quite suitable for all outdoor applications. Even thin coating that is produced through electroplating is consumed much quickly, thereby exposing steel base towards corrosion.

More about Hot Dip Galvanizing (HDG)

HDG is said to result in superior protection especially from rusting or corrosion. The hard steel-zinc alloy layers does offer effective barrier. In case the barrier gets damaged, then the zinc tends to act as sacrificial anode. The electrons present in zinc coating would sacrifice themselves for preventing corrosion. Besides it, the topmost layer that comprises only zinc, while reacting with moisture, carbon dioxide and oxygen in air, forms thin, but very hard film known as zinc patina (that is actually impermeable zinc carbonate layer). It also acts as effective barrier over galvanized zinc coating that protects it from probable corrosion. Moreover, zinc is much more reactive than steel or iron. Hence zinc galvanized coating does corrode first, therefore, protecting base metal.

Since hot dip galvanizing leads towards bonding of zinc with steel at molecular level, galvanized coating can easily cover the whole surface, which includes holes, scratched and joints. These days, HDG is being used widely in various applications which are as follows:

  • Automotive body parts
  • Consumer appliances
  • Walling
  • Roofing
  • Handrails, etc.

Due to its highly superior corrosion resistance properties, it is used increasingly for protecting the exterior automotive panels and parts. Moreover, hot dip galvanized strip of steel is commonly used in heating, cooling ducts systems present in buildings and metal pails.

Selecting the right company

This is very much essential to get the best results and the desired quality. As a matter of fact, quality should not be compromised over price and it becomes essential for the individual to have a proper look at the company’s profile, its dealings and the type of material produced by it. Doing a thorough research is likely to help in taking informative decisions that would prove to be beneficial in the long run.

For more visit our website: http://www.galvanizers.co.in

Why to Adopt Galvanizing Technique?

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Galvanizing is the methodology of layering of cover prepared as a coating of impeccable zinc that is abstracted from the material comparable like the procedure of withdrawing from the fluid zinc shower. The underlying course of action of zinc or iron blends in the layer is the result of a metallurgical reaction between fluid zinc and the steel or the iron material that is continuously mixed.

Galvanizing is distinguished to be an evaluating towards the framework in light of the actuality when the reaction between the fluid zinc and steel won’t happen unless the steel surface is artificially cleaned.

Since zinc/iron syntheses are harder than the underlying steel, they will give sublime smashed range impenetrability to the mixed piece. Zinc layer guarantees the surface against disintegration by offering affirmation to the iron or steel as it shields the base metal from the atmosphere and as it is more electronegative than iron or steel along with this the zinc gives cathode security. Further the mix of all the layers gives toughness and impenetrability to mechanical damage throughout assembling and transportation.

About Galvanizing

  • Galvanizing mantles are confined by a manufactured technique all around which steel and zinc metallurgical bond, constituting a course of action with the end goal of imperviousness to consumption. These are specified in utilization security.
  • The focus when possible, the galvanizer should be perceptive concerning about the evaluation of picking steel in order to resolve to bring to a close end in the Galvanizing technique.
  • Despite the way that most ferrous materials could be hot-dip Galvanized, the compound alliance of the material impacts the characteristics of the Galvanized blankets.
  • Generally Steel social orders shift pivoting upon the quality and organization necessities. Accompany parts in the steel, for instance, silicon and phosphorus, impact the blending methodology and moreover the structure and sign of the Galvanized layer. Case in point, certain segments demonstrate in the steel may achieve a top made completely out of zinc-iron compound layers with very nearly no free zinc layer.

Its use

Hot dip galvanizing steel has been in great use for more than one and a half century. The vitality of such products from the virtual well being utilization of zinc under most organization conditions is liberally better than steel and iron. Despite making a physical block against utilization, zinc cathodically secures the uncovered steel.

Furthermore, blending for security of steel and iron is supported because of its straightforwardness of order and simplicity. It gives a thick significant layer, which may be more than fundamental for the assurance of the underlying metal in a couple of demands. This has uncovered to be right by virtue of auto figures, where additional rust fixing paint will be used. In such cases, a more thin indication of galvanization is connected with electroplating, termed as electro galvanization.

Galvanic statement could be finished by partner zinc both electronically and ionically. In such circumstances, zinc is utilized by the electrolyte as a part of slant to the metal, which it guarantees, and backings the structure of metal by galvanizing an electric current.

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