cable tray

Reasons Why You Should Use A Cable Tray For Cabling Installation

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To add wire setup, there is a need to undertake the process of cable tray. It is an important aspect of the process of electrical work and undertaking. The overall process of managing, organizing, supporting, and transporting the cables from one point to another is done efficiently and accurately.

Most of the people who opt for the services think that their work is done and it is the team of professionals who have make their work easy. But it is not the case. The installation of the wiring system is a critical process that is done partially. Here the case is simple, things need to be checked in a different way. All that needs to be checked is understanding the difference between a conduit vs a cable tray system.

The market for cable trays is growing with each passing day, and with a reason for it. The size of the business and popularity is growing eventually. There are huge advantages to using and undertaking the process of considering the installation of a cable tray. Keep reading to learn what it is and why choosing it will benefit you now and in the long run.

Cable Tray- Introduction and Types

Cable trays are one of the ways to organize and support the cables and wires set at the time of wiring. The use of the trays is at the highest point and a better-known alternative to a conduit. While installing cable trays with the conduit system, there is a minor problem with it. It pertains to the distribution of the communications cables and the complexities surrounding them during installation. Considering this point, the overall work becomes costly.

A significant amount of skills and time is required to ensure receiving good standards for installing the cable wires. The implementation and services of conduit can be costly, and hence there are methods and ways to be considered from any of the strengths to make the conduit systems posses.

Cable tray systems are beneficial and also security cables are needed. There are multiple types of cable trays you can pick from when you wish to get the cable tray for businesses and their infrastructure installation.

Here is the list of different types of Cable trays,

  • Ladder trays
  • Channel and wire mesh cable trays
  • Solid bottom slotted cable trays
  • Troughs

To understand which type of cable tray is ideal for your business and requirement, all you can do is consult a team of professionals. 

Let us continue further and understand the core advantages of using Cable Tray. 

Advantages

Higher Cost Savings: It is an ideal choice for businesses to save money and cost in the overall project. Cable tray installation is best for the infrastructure as it costs less. Also, with it, the time for its structure is at the more downside than other wirings. 

The cable tray results in a significant deliverable and allows any cable to enter and exit along the complete route of the wiring feature. Also, it requires less information to get the installation done with extra accommodation or modifications of wires if needed.

Neat and Tidy Wiring Work: Cable trays have an advantage over the standard wiring process as it requires lesser work with high benefits and offerings. Although, there is a need to have several types of cables and wirings, to operate from a different set of work. Hence, considering all these aspects, the final deliverable of the work is evident and quite neat.

Safety at Higher Level: When there is a work-related to wires and wiring, the first thing that comes to mind is to have security and precautions. Hence, the option of cable tray is the best option available. It comes with an outstanding level of safety and with higher accuracy and precision. Thus, cable tray installation is an excellent source of meeting safety measures.

Enhanced Flexibility Options: The cable tray system is convenient as its installation is based on the available flexible options. It is the work that the client can opt for sooner or later, as it comes with great opportunities. With the overall process of cable trays, there is less labor involvement than in a conduit system. Getting back to your business and regularizing your work is possible with cable trays that will cost less and keep the work ongoing.

Perfect for Indoor and Outdoors: Installing a cable tray is the best option for indoor and outdoor livelihood. The overall cable tray installation helps reduce hazards and resist corrosion. Ibest way to avoid any problem that affects the overall wiring process and methods of the environmental factors.

Final Words:

Galvanizers is the one-stop manufacturing unit that helps clients deliver the best and most accurate cable trays at the best competitive price. To understand which one is the best for your business, all you can do is connect with our team of skilled and experienced professionals today!

 

 

What is Galvanised Coating How to Obtain Thicker Galvanized Coatings.

What is Galvanized Coating? How to Obtain Thicker Galvanized Coatings

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Hot Dip Galvanizing is a unique and must-have process. The cleaning process of steel immerses into molten zinc, and from it, a series of layers formed, called zinc-iron alloy. The reaction between iron and zinc forms a layer formed by a metallurgical process. The complete process assists in providing robust coating, an integral part of the steel.

It is a fact to have durability and long-term protection for iron/steel materials, and it is mandatory to use a hot dip galvanizing process. To describe this overall process and work, there are multiple types of terms used, including galvanizing, galvanizing, and hot dip galvanizing.

The offering of galvanizing work helps cover hollow sections internally and externally. The best part is that if any damage occurs, it tends to get repaired and sacrifice the base to protect the metal. Considering all these steps and processes, the work of hot dip galvanization is sustainable and environmentally subtle. It has a good impact on the maintenance of the material for at least 40-to-50 years or more than that. 

Galvanized steel is extensively used in applications where corrosion protection is needed and can be identified by the crystallized pattern on the surface (often called a ‘spangle’).

Today, this blog will discuss the process of hot dip galvanization coating and its different levels. Let us consider it and share with you the same in detail.

Hot Dip Galvanization Coating

When the reaction between iron and zinc is virtually ceased, the article that comes out of the galvanizing bath helps get it free from the outer coating and is free from the zinc. When this happens, the complete hot galvanization process is complete. The truth is that there is no differentiation between steel and zinc. Still, there is a gradual transition between a series of work with layers of alloys that deliver a metallurgical bond.

The next step is to check the thickness of the material, and the recommendation of steel thickness determines the same coating thickness. Once the same is done, the setting up of it is cultivated out in EN ISO 1461. It continues to have three exceptions to this rule; the first produces a slightly thinner coating, and the other two increase it.

The appearance of Galvanized Coating

The undertaking and appearance of Galvanized coating play an important role; thus, it needs to be checked and considered. Here are the details which we need to understand before proceeding further.

Specifiers and end users must anticipate the process of hot dip galvanized steel that has a uniformity and color appearance. Here the proper appearance of the color should be bright, which gives it a formal look and update. Here the formation and formulation of the product are from having seen pre-galvanized steel product (sheet), which is produced using a carefully controlled automated process.

Further, the chemical composition and the condition of the steel help create the base of the material, which is equally essential for the appropriate and successful hot dip galvanizing process.

The galvanized steel forms the zinc-iron alloy coating that properly depends on the chemical composition. All the common types of steel and irons can be hot dip galvanized, but particular steels have silicon contents to produce a fast reaction between the iron and the zinc.

We are now discussing obtaining thicker Galvanised Coating to understand the overall process. Here is the listing for it mentioned below. These are points through which thicker coating can be produced, and it can be from either of the following.

  • Centrifuged galvanized coating
  • Surface roughening
  • Galvanizing reactive steel

Final Words:

Galvanizers is the leading unit that helps provide all types of galvanization processes to its clients in all possible ways. To know more about the process or if you are looking for a hot dip galvanizing process, you can contact us and get the details.

 

Galvanized Steel Defects and Causes in Galvanized Coatings.

Galvanized Steel Defects and Causes in Galvanized Coatings

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Hot Dip Galvanizing process is a work that comes with numerous types of defects. Today we will be discussing and explaining the causes of defects and variations that arise in its appearance.

The detail listing for these Galvanised Steel Coating are listed below. Let us get to know about them in-depth.

Defects in Galvanized Steel Coatings

Ungalvanized Weld Areas

The coating that is missed on the areas welded, senses the presence of welding slags. These details are monitored on the welds, thus it is core responsibility of a fabricator to ensure that they remove all the welding slags before the galvanizers are dispatched to the respective unit.

Dark Staining Adjacent to Welds

During the galvanizing process it is necessary that the steel coating is not missed. Here it is necessary to prepare the chemicals that help penetrate the unsealed overlaps on the galvanizers. If these galvanizers have poor quality welds, that needs to be boiled at the time of galvanization. The entire process causes the missing coating and the surface is left contaminated at the time of galvanizing.

Furthermore,anhydrous fluxing salts that are available on the connection will absorb the atmospheric moisture and will leach the galvanizing surface. The complete process of leaching of these salts will reach equilibrium. Hence, it is necessary that the areas are washed properly and no left particles are available during the leaching process and its work.

Dull Gray or Mottled Coatings

The production of thicker galvanized coating will be at the duller side as compared to regular coatings. It is due to the use of reactive steel. These coatings possess a longer life and the only reason for it is because it has greater thickness and higher appearance. All this is not in anyone’s control and the functionality of steel metallurgy is different from regular Galvanized Steel Coatings process.

Dross Pimples/Inclusions

The development process of dross occurs when the galvanization is in the form of zinc-iron crystals. Here the melting point will be at the higher side as compared to the metal in the zinc bath. The drosses that are trapped on the coating of galvanizers will be giving a gritty or rough look. The active components of dross additions is the coating is not harming the performance level. Here the corrosion resistance of zinc dross matches the coating that is available at the galvanizing process.

White Storage Staining

The steel galvanizing coating once done will be stored in wet places with items stacked. Here it is something that will not be in a well-ventilated condition which will react with the atmospheric moisture and develop a hefty amount of white zinc hydroxide deposits on the surface of the galvanizing coating.

Ash Staining

It is a responsibility of fabricatore to make sure that the zinc ashes are developed during the galvanizing process that is immersing in the zinc. These are the molten zinc staked at the bottom of the galvanizers while getting it removed from the galvanizing bath. It is observed that these ashes are trapped where it is not possible to reach, hence it gets stuck to the outer side of the coating at the time of work when removal process is done from the bath. These ashes may be available in lighter brown stain or a dull surface appearance after the complete removal process. It does not get impacted with the overall performance of the galvanized steel coating.

Runs, Drainage Spikes, and Puddling

During the hot-dip galvanizing process, there are defects that cannot be avoided for regular items, and these cannot be tolerated for a longer time. It is because it does not affect the assembly and the functionality of the item. Here it also poses a way for safety risk to get handling of the services accurately.

Bare Patches

The patches occur in uncoated areas of the galvanized work. The core reason to it is due to the non preparing of the surface precisely and properly. It will further be considered as an insufficient pretreatment in degreasing, and pre-fluxing. Thus it is necessary that the fabricator works in these respective areas with the help of suggested techniques for the galvanizing process.

Rust Staining

To remove the rust and stain from the galvanized coating it is necessary to use wire brushing. The uncoated steel is exposed from these steel coatings and will quicken corrosion and strain where the contact occurs.

Similarly there are multiple reasons and causes that occur in Galvanised Coatings. But with our manufacturing organization we help our clients meet their expectations and deliver them hassle-free work.

Dark Staining Adjacent to Welds

During the galvanizing process it is necessary that the steel coating is not missed. Here it is necessary to prepare the chemicals that helps penetrate the unsealed overlaps on the galvanizers. If these galvanizers have poor quality welds, that needs to be boiled at the time of galvanization. The entire process causes the missing of coating and the surface is left contaminated at the time of galvanizing.

Furthermore, anhydrous fluxing salts that are available on the connection will absorb the atmospheric moisture and will leach the galvanizing surface. The complete process of leaching of these salts will reach equilibrium. Hence, it is necessary that the areas are washed properly and no left particles are available during the leaching process and its work.

Dull Gray or Mottled Coatings

The production of thicker galvanized coating will be at the duller side as compared to regular coatings. It is due to the use of reactive steel. These coatings possess a longer life and the only reason to it is because it has greater thickness and higher appearance. All this is not in anyone’s control and the functionality of steel metallurgy is different from regular Galvanized Steel Coatings process.

Dross Pimples/Inclusions

The development process of dross occurs when the galvanization is in the form of zinc-iron crystals. Here the melting point will be at the higher side as compared to the metal in the zinc bath. The drosses that are trapped on the coating of galvanizers will be giving a gritty or rough look. The active components of dross additions is the coating is not harming the performance level. Here the corrosion resistance of zinc dross matches the coating that is available at the galvanizing process.

White Storage Staining

The steel galvanizing coating once done will be stored in wet places with items stacked. Here it is something that will not be in a well-ventilated condition which will react with the atmospheric moisture and develop a hefty amount of white zinc hydroxide deposits on the surface of the galvanizing coating.

Ash Staining

It is a responsibility of fabricatore to make sure that the zinc ashes are developed during the galvanizing process that is immersing in the zinc. These are the molten zinc staked at the bottom of the galvanizers while getting it removed from the galvanizing bath. It is observed that these ashes are trapped where it is not possible to reach, hence it gets stuck to the outer side of the coating at the time of work when removal process is done from the bath. These ashes may be available in lighter brown stain or a dull surface appearance after the complete removal process. It does not get impacted with the overall performance of the galvanized steel coating.

Runs, Drainage Spikes, and Puddling

During the hot-dip galvanizing process, there are defects that cannot be avoided for regular items, and these cannot be tolerated for a longer time. It is because it does not affect the assembly and the functionality of the item. Here it also poses a way for safety risk to get handling of the services accurately.

Bare Patches

The patches occurs in uncoated areas of the galvanized work. The core reason to it is due to the non preparing of the surface precisely and properly. It will further be considered as an insufficient pretreatment in degreasing, and pre-fluxing. Thus it is necessary that the fabricator works in these respective areas with the help of suggested techniques for the galvanizing process.

Rust Staining

To remove the rust and stain from the galvanized coating it is necessary to use wire brushing. The uncoated steel is exposed from these steel coatings and will quicken corrosion and strain where the contact occurs.

Similarly there are multiple reasons and caused that occurs in Galvanised Coatings. But with our manufacturing organization we help our clients meet their expectation and deliver them hassle-free work.

Final Words

Galvanizers, is the leading manufacturing unit that helps its clients overcome all such defects and causes which lead to easy accommodation of the work with details and proper deliverables.

A Step-by-Step Guide to What Is Hot-Dip Galvanizing And Its Process.

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What is Hot -Dip Galvanizing and It's Process.

Hot dip galvanizing involves coating iron, steel, and ferrous materials with a layer of zinc. The level of achieving good hot dip galvanizing undergoes multiple stages. The material is melt through zinc coating at over 400 degrees Celsius temperature to get accuracy.

The final process that causes the metal to react with carbon dioxide to form zinc carbonate. It is an incredible art with solid material that help to prevent corrosion by protecting the steel from the elements.

Galvanized steel is extensively use as an application with rust resistance, which is critical. The team uses galvanized steel to prepare robust and corrosion-free building materials. So, It is an essential element for small and large building projects.

Let us discuss the process of Hot Dip Galvanizing in detail. 

Process of Hot Dip Galvanizing

Step 1 – Degreasing : It is the first stage, where there is a need to separate the grease and oil. It is done with the help of a hot alkaline cleaning solution.

Step 2 – Rinsing :  The second stage of  hot dip galvanizing process is rinsing. It is essential as it helps remove any alkaline present on the metal or steel surface. Also, to avoid any delay or contact alkaline with a pickling solution, there is a need to properly rinsing to it.

Step 3 – Scale Removal or Pickling : The third stage of hot dip galvanizing helps remove all the dust, surface rust, and mill scale from the metal. The cleaning process is done by putting the steel material in an acid bath.

Step 4 – Rising After Pickling : Once the pickling process is completed, there is a need to get steel appropriately rinsed. It is the stage that help to  remove residual acid or iron salt in the metal. Once the rinsing process is complete, the steel is ready for further processing.

Step 5 – Pre-Fluxing : Before the steel is dip in molten zinc, there is a need to get the surface clean from the material. This steel is clean with the help of dipping the metal into a hot flux solution. It contains zinc ammonium chloride.

Step 6 – Zinc Bath : The metal must undergo a zinc bath to form a protective layer with the steel and It is an important stage of the hot dip galvanizing process.

Step 7 – Finishing : The final process where there is a need to have a finish product delivered to the team. Hence, following this stage will help complete the work effectively and conveniently in galvanizing work.

Conclusion

Galvanizing is a crucial and critical step for the fabrication of steel products. After understanding the complete concept and steps involve in the hot dip galvanizing process, the materials are protected accurately against corrosion and rust. So , Galvanizer is the industry’s leading and trusted name for galvanizing services. To outsource your work or to get the services done, get in touch with us today.

Benefits of Galvanized Steel Structures

Benefits of Galvanized Steel Structures

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Galvanized Steel Structures

In an industrial finishing process, Hot-Dip Galvanizing plays an important role. It is the process that provides proper corrosion protection to Galvanized steel structures. The immersing of structures is in a bath of 450°C molten zinc. It undergoes several layers of zinc that help extend the structure’s life for some more years. It is the work used in both commercial and industrial sectors, as it has maximum corrosion protection for any product and steel structure.

In this article, we will be listing the benefits of Galvanized steel structures that need to be known by industrial and commercial sectors.

Cost Effective:

The process of Galvanizing is deficient as compared to other most commonly used coatings recommended for steel. The work of galvanizing is to ensure that the steels are protected. Because of the use of galvanizing technology, the cost of labor application has risen compared to the factory’s operational work.

Reduces Maintenance:

For the long-term durability of the steel structures, the use of galvanizing is considered. It is the stage where the cost and maintenance of the construction reduce as it lasts for a long. Only the cost and maintenance rise for the plants in remote areas, or the situation is that the plants are no longer in existence.

Extended Shelf Life:

The galvanized steel coatings helps increases the shelf life of the structure along with preventing them from severe exposure. Structural members’ shelf life is significantly increased with proper coating and finishing work, even in extreme urban and coastal directions.

Reliability:

Galvanizing is carried out with two significant standards that help increase performance and coating life. It delivers the maximum strength and with the highest thickness applied that are reliable and predictable.

Hard Coating:

The galvanizing coating is quite unique, which is why it is reliable and durable. To avoid mechanical damage for any reason, the galvanizing company uses the technology of metallurgical structure for the steel members.

High Protective Level:

The unique galvanizing coating helps protect the structure that may have been damaged during transit. The entire process is automated. Galvanized coatings are preferable to steel members to keep them safe from damage and other problems. It is a way better option than organic coatings.

Full-fledged protection:

Every part of a galvanized article is protected, and the industries that provide galvanizing services follow the necessary detailing and ensure the utmost security for the structures. No layers are applied to a structure or fabrication after the fulfilment of the system with the same method and protection technique.

Easy Inspection:

The team uses multiple stages to ensure that galvanized coatings are assessed readily and are simple to install. Companies working on this technology use a process that has an easy layer with continuous efforts and the highest thickness testing that is non-destructive.

Erection Time High:

Once the galvanized steel members are received at the site, they are ready for use. Here the staff has not had to invest additional time and energy to prepare the surface, inspect the area, and get the painting done. The steel members are ready to use with a completely assembled structure that is ready to be used for the next construction project.

No Natural reasons can delay the process of galvanization. It is because the protective coating can easily be applied to the surface of steel members in a fraction of the time.

Conclusion:

Galvanizers is the leading and trusted name in the market for providing the best Galvanizing services. The company has a team of skilled staff who put their input into getting the galvanization coating done quickly in the steel structure. To know more about it, get in touch with us today.

Substation Structures

Hot Dip Galvanization with Substation Structures

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The pace of development is rapidly increasing in modern times. With this increasing pace, we also need to ensure that the structures that we develop today are durable and sustainable. Fast energy transmission has been instrumental in this growth journey. 

Substation Structures have played a vital role among all mediums created for transferring electricity. This blog will provide you with a brief overview of substations and how galvanized substations are the future. 

What is a substation? 

Substations are used for power generation in a power station. Their transformers assist in the smooth distribution of electricity and reverse the voltage from high to low. Electricity flows through different power plants and substations at different voltages. The voltage changes based on the demand of the consumers and pre-determined targets. Therefore, substations form the backbone in transferring electricity, so it is important to maintain them through hot dip galvanization. 

Hot dip galvanization

Substation structures remain exposed to climate, heat, dust, and pollution. Therefore, it is essential that they are maintained appropriately. To make them durable and sustained for a longer period of time, it is necessary that they are galvanized. 

Hot dip galvanizing makes these substation structures weatherproof and strong, which helps them resist against various external factors that cause harm to them. One of the most important factors in iron maintenance is the prevention of corrosion. Hot dip galvanization also ensures that these structures are corrosion-resistant. 

Hot Dip Galvanization at Tanya Galvanizers 

Hot dip galvanization is not an easy process. It requires tremendous professional expertise and experience to galvanize substation structures to make them appropriate for energy transmission.

We at Tanya Galvanizers possess more than six decades of experience in the galvanizing industry. Our expertise lies in creating hot dip galvanizing structures suitable to the requirements of a substation. We make the finest quality products to ensure the highest satisfaction of our clients. 

We use various metals and alloys like angels, channels, plates, flats, rounds, zinc, primers, and paints to manufacture a galvanizer. At Tanya Galvanizers, we also abide by the highest testing standards through our scientifically developed and intensive inspection and testing processes. 

Prologue 

Don’t let the effects of weather and pollution affect your substation structures. Protect all your substation structures by getting in touch with us at Tanya Galvanizers. 

Get in touch with our experts today, and they will provide you with end-to-end galvanizing solutions for all your substations structures. 

 

Differences Between Hot-Dipped Galvanization & Pre-Galvanizing

Differences Between Hot-Dipped Galvanization & Pre-Galvanizing

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Galvanizing is one of the widely used methods for protecting metals from corrosion. It involves applying a thin zinc coating to a thicker base metal like iron metal. The process helps to shield the metal from the surrounding environment. When a metal undergoes galvanization, it does not experience any corrosion. However, without the zinc coating, the metal remains exposed to the elements and potentially oxidizes and corrodes faster. There are several ways of galvanizing metals, including hot-dipped galvanization and pre-galvanizing.

Hot-Dipped Galvanization vs. Pre-Galvanizing: What Are They?

As the name suggests, in hot-dipped galvanization, experts dip the steel in hot, molten zinc. When the zinc coats the steel, a metallurgical reaction occurs between the iron component of the steel and the hot zinc. The reaction known as the diffusion process occurs when the coating collects perpendicular to every surface, creating a uniform thickness.

When the expert removes the steel from the zinc bath, it reacts with the oxygen in the air to form zinc oxide. It then reacts with carbon dioxide and forms the final protective coating of zinc carbonate. With multi-layered zinc coating and iron-zinc alloy, the steel becomes corrosion-resistant.

Pre-galvanizing, also called mill galvanizing, is another galvanizing process close to ho-dipped galvanizing. However, this process occurs at the very first stage of production. The process takes place at steel mills that have a specific shape. Pre-galvanizing involves a few steps of hot-dip galvanizing, like cleaning the surface, hot zinc bathing, and recoiling.

Key Differences Between Hot-Dipped Galvanizing and Pre-Galvanizing

Differences Between Hot-Dipped Galvanization & Pre-Galvanizing

Application Comparison

Hot-dipped galvanization is an economical choice that you can execute on simple and complex shapes. Experts use it on objects fabricated beforehand and yet not galvanized. The hot-dipped galvanization plays the last step.

On the other hand, a metal requires undergoing pre-galvanizing at the first production stage. It mainly occurs at the mill and later undergoes cutting into size and fabrication.

Coating Comparison

Since the galvanizing process involves the application of a protective coating for the steel and metals, it is essential to consider the coating finish of the two methods of manufacturing galvanized steel.

Coating Thickness

Although both methods result in uniform thickness, the hot-dipped galvanization produces a thicker layer of protection than the other method.

Coating Continually

Hot-dipped galvanizing requires dipping the entire steel and other metals into the molten vat of zinc. The galvanized steel comes with a continuous coating over the surface. On the other hand, pre-galvanizing requires performing before cutting the sheets into perfect sizes and pieces; therefore, the cut edges do not undergo any coating.

Coating Formability

Since the process of pre-galvanizing undergoes at the mills, any coating applied after cutting the metals does not damage the layer. On the other hand, coating formability applied on hot-dipped galvanized steel is not advisable, as it might damage the protective coating of the products.

Coating Appearance

The hot-dipped galvanization forms a bright finish for the galvanized steel, which might or might not be uniform. On the other hand, the pre-galvanizing process produces a uniform bright finish for the coating.

There are numerous differences between hot-dipped and pre-galvanizing processes. Understanding the differences helps in choosing suitable methods and products for different projects.

Electro Galvanised Steel

Electro Galvanized Steel Vs Galvanized Steel

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Suggested Topic: Know the Differences Between Electro Galvanised Steel and Galvanised Steel

Galvanization is the process where you apply a protective coating of zinc on the iron or steel to prevent it from rusting. While doing this method, one should take proper care of the same. This process can be hazardous to the person if not done correctly. It will also cause damage or malfunction of the equipment, instrument, and many more.

Before choosing the process, one must indulge in thorough research and understand the difference between electro-galvanized steel and galvanized steel. Knowing the difference can help a person to be safe while selecting the right and most appropriate method and product according to the specific requirement and needs of the business. Otherwise, it can just be a waste of money and time.

Difference between electro-galvanized steel and galvanized steel

Here are some basic differences between galvanized steel and electro-galvanizing.

  • In the case of galvanized steel, one needs to follow up a rigid cleaning process. This process is also known as the 7-bath process. But when it comes to electro-galvanizing, one need not have to follow such stringent cleaning methods.
  • To achieve the galvanized steel coating, the steel is said to get dipped in the molten zinc bath at a temperature variation of 460° c. But for the electro galvanization, the steel gets prepared in a cathode in the electrolytic cell that forms a coating while using the electroplating process.
  • Electro-galvanizing indeed has a very low life ranging from several months to a few years. But in the case of galvanized steel, the average lifespan is between 20 years to 50 years. However, electro galvanization produces an excellent finish. But the galvanized steel offers an unpleasant and dull finish.
  • Above all, the coating thickness of the galvanized steel is about 80 to 100um. Also, the thickness depends entirely upon the dipping duration. The composition and the roughness of the steel affect the same. When it comes to electro galvanization, the coaching thickness is about 10 to 12 um. The current density and the temperature of the electrolyte determine the thickness of the coating in this case.
  • The galvanized steel offers a non-uniform coating. But in the case of electro-galvanized steel, one can expect a uniform coating.

 Cost

When it comes to the cost, galvanized steel, having a normal coat thickness, becomes 40% more expensive than electro-galvanized steel. The electro-galvanized steel has a normal coat thickness, which makes it a lot affordable. The cost happens to increase proportionately with the higher coating thickness.

It becomes extremely necessary for a person to choose a reputed company to select either electro-galvanized steel or galvanized steel to get top-class service.

Why Choose Tanya Galvanizers

Tanya Galvanizers provides the best quality service and products according to your needs and requirements. Whether it is electro-galvanized steel or galvanizing steel, we are the leading name in the market.

Since we have decades of industry experience, we provide the best solution for your requirement. If you are looking for either electro-galvanized steel or galvanized steel, we would be happy to help you.

 

Top-Quality-Galvanizing-Services-For-Earthing-Materials

Top Quality Galvanizing Services For Earthing Materials

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Electricity is one of the critical and essential elements of modern life. We cannot imagine our lives without electricity. It has increased the offerings to the people with great power and superior quality. 

The knowledge and power they gain have now made livelihood easier and more convenient. No doubt, electricity has made life convenient and easy, but several aspects need to be taken into consideration that help keep us safe and acceptable. One of the essential aspects present in the electrical layout is regarded to have proper and accurate earthing materials. The material is part of the layout considered in offices, residences, commercial places, and streets.

The earthing material can be considered safe and secure only when the material used is of high and superior quality. Considering this stage there will be a possibility of electrocution and short circuit. Nowadays, a majority of houses are said to have delicate electrical gadgets used on a day-to-day basis. So, for them, it is necessary to have accuracy and stability of proper current supply and high-end earthing electrical materials.

The objective of Earthing Material

The objective of having proper Galvanizing of earthing materials is to avoid any kind of hazards that may occur by shocks or burns. It is known to be a helping resource that helps retain stability and offers protection against all electrical odds. To avoid any kind of faulty electricity flowing through, these earthing materials tend to have an alternative channel. This way, it ensures that the actual current flow is not hampered in any manner and that the gadgets and users are kept safe.

Uses of Earthing Materials:

Let us now proceed further and have a look at the core uses of having these earthing materials.

  • Earthing pipes: These pipes are commonly used as the application that is required for power transmission. It is known to be one of the best quality pipes created from copper and GI. The pipe needs to be installed quickly and come with robust construction to last a lifetime.
  • Earthing wire: One of the core features required for earthing. These wires are created from highly superior quality GI and copper material. These wires are used in different electronic, automobile, and electrical instruments. Not only these, but the cables formed are also from one of the best quality galvanized metals that are shock resistant and with great durability. The wires are sturdy and could last a lifetime as hot-dip galvanized material is used.

 

  • Earthing strips: While working on an electrical project, it is necessary to have earthing strips in it. Thus, there is a need and necessity to have a proper balance between thermal and electrical conductivity. It has a great variety of thicknesses and has a range defined. Range may vary between 3 and 6mm and width of 15 to 100mm. Such strips are created from aluminum, GI, and copper.

 

  • Earthing plates: The residential and commercial places do make use of earthing plates to provide shock resistance. Such plates are developed from galvanized materials to ensure high durability, amazing shock resistance, and safety.

How to select good quality earthing materials?

We at Galvanizers are the leading name in the market for providing the best quality of galvanizing material for the purpose of earthing wires, strips, and plates. With top-quality earthing materials and having expertise in manufacturing the materials that can be used for residential and commercial use, we are the name in the market. Contact us today to book your order with us.

Galvanizers, the company itself is the name in the market to provide highly imperative earthing materials that are the current need and demand for the market. So, whether it is a construction project going on, or redevelopment of old properties, earthing materials are required at the top. 

Why-Crash-Barrier-Needs-Galvanizing-Tanya-Galvanizers

Why Crash Barrier Needs Galvanizing

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We all have come across a metal fence on a highway or at the side of road or on motor way in our daily life. But ever wonder; what is the purpose of that metal fence which we see or what it is called. Well that metal fence is known as Crash Barrier. From the name we can easily make out that its purpose is to handle crashes. But in reality the truth is far away, the actual purpose of the metal fence is decapitate the impact of the crash, which in turn helps in saving the lives of the people involved in the crash. Further these crash barriers also helps in dividing pedestrian walking aisle from that of the street, protecting the pedestrian from an oncoming crash by decapitating the impact of the crash from moving on to the walking aisle.

It is because of this life saving act that crash barriers performs, while being exposed to all types of weather conditions they need galvanization. 

Let’s walk you through what is galvanization and why crash barriers need galvanization!

What is Galvanization?

The galvanization of crash barrier highlights coating the metal barrier by submerging it into a bath of molten zinc. The bath of molten zinc showcases temperatures around 840°F (449°C). Once removed from the bath, the zinc coating on the metal’s exterior reacts with oxygen in the atmosphere to form (Zno) Zinc oxide. This Zinc oxide further reacts with carbon dioxide in the atmosphere to form a more compact protective layer known as (ZnCO3) Zinc carbonate. This Zinc carbonate reflects a dull grayish film, which is relatively stable and adheres tightly to the surface of the metal. This in turn helps you protect the metal of crash barriers from natural calamities and external elements. 

Now that we have understood what galvanization of crash barriers is, let’s walk you through why you need it for crash barriers.

Why Galvanize Crash Barriers

Galvanization of crash barriers has multiple advantages other than protecting the metal from damages. These benefits include:

  • Sustainability
  • Durability
  • Proven Quality
  • Cost Effectiveness
  • Reliability
  • Complete Coverage
  • Predictability
  • Triple protection
  • Toughness
  • Longevity
  • Protection from natural elements and more

These benefits clearly signifies, in order to protect you crash barrier, galvanization is a must process that you should opt for. Since, we have now conclude why we should galvanize crash barriers let’s walk you through the different benefits it provides. 

Merits of Galvanizing Crash Barriers

At Galvanizer our added protection against corrosion and rusting through hot dip galvanizing ensures that the crash barriers are tested against time and natural elements. Our challenging development and testing process ensure quality of the crash barrier highlighting the following major benefits:

  • Our galvanizing process ensure longer life to your crash barrier
  • We delivery multi-layered coating to ensure protection against the toughest of crashes
  • A cheaper choice of coating – that allows our client’s to save large amount of cash
  • An eco-friendly forestall to ensure protection against corrosion
  • Our galvanizing approach ensures creation of minimum wastage
  • It provides the crash barrier with flexibility of re-usability
  • Maintenance cost is extremely low
  • Cleaning the surface of the crash barrier is extremely easy

These benefits assure a thorough value of money when galvanizing crash barrier with us. So if you are looking for a perfect protection for your crash barriers you can get in touch with us. We would be happy to help you.

Why Choose Us

At Galvanizer our team work relentlessly to come up with innovation’s that can deliver you ultimate experience of galvanized products. Our multi-lateral testing and development process ensures delivering our client premiere quality of galvanizing process. With decades of industry experience we offer nothing but the best. We provide assistance in helping you select the best solution for your crash barriers. To know more on service and business related inquiry get in touch with us.