Understanding The Hot Dip Galvanizing Process

Posted on October 16, 2019 by Galvanizers

Galvanization is a process in which the base metal is coated with some other material so as to increase the durability, strength as well as functionality of the base metal to a great extent. This is turn is of a great help in enhancing the overall usability of the product. For this reason, the process of galvanization is readily used.

What is Hot Dip Galvanization?

Hot dip galvanization process is the application of a protective coating of zinc on steel so as to increase the durability of steel thereby playing a vital role in the protection of steel from all kinds of corrosion. This is basically the most commonly used methods of galvanization of steel. This process involves submersion of steel which is the base metal in this regard into a bath of molten zinc. Now, since the process involves complete submersion of steel into molten zinc, the coverage is necessarily complete both inside as well as outside. Thus, even if the steel to be galvanized is hollow, the protection is complete thereby making the steel more durable in nature.

How the Process of Galvanization is Carried Out?

The most important part in the process of hot dip galvanization is the preparation of the surface of the steel to be galvanized. It is of immense importance to make sure that the steel to be hot dip galvanized should be completely clean so that the molten zinc is able to form a sound as well as complete metallurgical bond with steel. Now, the overall process of cleaning and preparation of the surface of steel involves the steps that are as listed below.

Caustic Cleaning

The process of surface preparation of steel begins with the step of caustic cleaning. As can be understood from the name of the step, it involves the removal of a number of organic impurities such as dirt, grease and oil from the surface of the steel by a hot alkali solution. All the other unwanted substances like asphalt vinyl, epoxies or welding slag is cleaned by mechanical means.

Pickling

In this step, scale and rust is removed from the surface of the steel with the help of hydrochloric acid in an appropriate temperature. This step is vital for the purpose of elimination of rust as well as scale from the surface of the steel to be hot dip galvanized.

Rinsing

Once the process of chemical cleaning is wrapped up, the steel to be galvanized is then properly washed in water so that the transfer of acid residues to the following stages of galvanization is readily minimised.

Fluxing

Fluxing is the ultimate step in the preparation of the surface of steel for the hot dip galvanizing process where all of the oxides are removed and further formation of oxides is prevented thereby playing a crucial role in the promotion of the bonding of the coating of zinc with the steel in the best possible manner.

Now, once the overall process of surface preparation of steel is complete, it is then submerged in a bath molten zinc of approximate temperature of 830 degrees Fahrenheit which contains about 98 percent pure zinc. Then the coated steel is taken out and properly cooled and the hot dip galvanized steel is appropriately ready for use. With this. The process of hot dip galvanization is completed.

Why Choose Tanya Galvanizers?

Tanya Galvanizers is a premier hot dip galvanization service provider where all of the users can be simply assured of getting the best quality galvanized steel. The dedicated team at Tanya Galvanizers taking care of the hot dip galvanization process is adequately trained and vastly experienced so as to necessarily provider the users with the premium quality service. In an addition to this, the experts at Tanya Galvanizers has the required skillset as well as the expertise to make sure the overall process of hot dip galvanization of steel with zinc is carried out smoothly in the best possible way without any kinds of interruptions or problems. So, at any point of time, you are in need of hot dip galvanization services, do not look any further and come to Tanya Galvanizers for getting exactly what you are looking forward to.

Tips to Note While Earthing of Cable Tray

Posted on September 11, 2019 by Galvanizers

Cable tray is basically a system which is used for the purpose of supporting the insulated electrical cables that are used for the distribution of power, control as well as communication. The cable tray may also be used as the Equipment Grounding Conductor or EGC and being highly versatile in nature, there is simply no restriction about where the cable tray can be installed. This is exactly the reason as to why these cable trays are so much preferred. The most important thing to keep in mind at the time of time of installation is the cable tray earthing. Now, at this point of time, here are a few tips to note at the time of earthing a cable tray which are as listed below.

Correct Bonding

At the time of earthing of cable trays, it is to be made sure that the bonding practices so followed should be proper. If an EGC cable is installed on or in a cable tray, then it should be necessarily bonded to each or alternate cable trays with the help of grounding clamps. Apart from providing an electrical connection between the sections of the cable tray and the EGC, the grounding clamp plays a vital role in mechanically anchoring the EGC to the cable tray. This is to make sure that at the time of faulty current conditions, the magnetic forces are not able throw the EGC out of the cable tray.

Avoid Grounding in Bare Condition

It is to be always kept in mind that a bare copper EGC or equipment grounding conductor should never be placed in an aluminium tray. This is because of the chance of electrolytic corrosion of the aluminium tray in case the environment is moist.

Using Insulated Conductors

It would be a very good idea to make use of an insulated conductor for the effective prevention of any kinds of corrosion. The insulation can be removed at the point where the bonding connections are made to the cable tray, equipment enclosures or raceways etc. with galvanized or tin connectors. In an addition to this, galvanized cable trays can be used for an overall effectivity as well as safety.

Why Tanya Galvanizers?

So, at any point of time, you are in need of galvanizing services, no other option would be as good as Tanya Galvanizers. With several years of experience in this field, Tanya Galvanizers would undoubtedly offer you with the best of galvanization services so as to make sure that the purpose is served at its best without giving anyone even a single scope of complaining.

Get in touch with us call: +91 8000842648

Hot Dip Galvanizing or Zinc Rich Primers for surface protection-Tanya Galvanizers

Which is a better option Hot Dip Galvanizing or Zinc Rich Primers for surface protection

Posted on August 14, 2019 by Galvanizers

There are a number of methods by which steel is protected from corrosion. One of the most effective methods of effectively protecting steel from corrosion is galvanic protection. This protection simply works by covering the surface of the steel with a metal which will preferentially corrode and protect the steel at the time when it comes with contact with any electrolyte such as water.

All of the metals and their alloys have a characteristic called the electrochemical potential. Now, when the metals that have a high electrochemical potential comes in contact with a metal having low electrochemical potential tend to corrode. This is the reason as to why galvanic coatings are applied to steel since these galvanic coatings have a higher electrochemical potential as compared to steel and as a result the base metal is saved from corrosion whereas the coating is corroded.

Methods of Galvanic Protection

There are a number of ways by which galvanic protection is offered to steel for preventing it from corrosion. The most common methods used in this regard are as follows.

Hot Dip Galvanisation –

Galvanising refers to the method of application of a continuous layer of zinc to the surface of steel. In the method of hot dip galvanisation, the steel is dipped into a bath of molten zinc which allows zinc to adhere to the surface of steel.
This process involves a lot preparation of the surface of the steel and a number of other steps for the process to be effectively completed.

Zinc Rich Primers –

Zinc rich primer is basically a liquid applied coating on the steel that has a microscopic spheres of solid zinc metal that are held together with a resin.
There are a number of options for the types of resins to be used. The most commonly used resin for the zinc rich primer is epoxy resin. The coating so formed over the steel help in the prevention of corrosion.
Now, it can be clearly understood that both of these methods offer galvanic protection of the base metal steel from being affected by corrosion so as to keep them functional for a longer duration of time.

A Comparison Between the Two Methods

A comparison between the two methods that is hot dip galvanisation and zinc rich primers would prove which of the process is a better one.

The service life of hot dip galvanisation is more as compared to the inorganic zinc rich primer which means when subjected to the same conditions, hot dip galvanisation offers a longer protection as compared to the inorganic zinc rich primer.
Thus, it is clear that hot dip galvanisation offers more galvanic protection as compared to the zinc rich primers in the same environment.
Both hot dip galvanising as well as zinc rich primers can be used with a top coating but many times there is a top coating used for additional protection for the preservation of the galvanic layer and for aesthetics along with the protection of the zinc layer at the time when the service conditions are acidic or alkaline in nature.
Now, zinc being amphoteric in nature does well in the pH neutral environments but quickly deteriorates in case of extremely low or high pH levels.
This is exactly where surface preparation comes into play. Here, hot dip galvanisation has a better prepared surface without any gaps.
But in case of top coating of the zinc rich primers, it needs to be carefully done to release the air in the gaps for properly
sealing the surface which is not needed in hot dip galvanisation. Thus, hot dip galvanisation is a better option as compared to the zinc rich primer.

Since, hot dip galvanisation offers a better solution, it is readily used in the crash barriers, cable trays, earthing material and a number of others. But at any point of time, you are looking for hot dip galvanizing services in Gujarat, make sure you choose a trusted and a reputed one for the best solutions. Tanya Galvanisers would undoubtedly be a very good choice in this regard. With its several years of experience in the field of hot dip galvanisation, you can be assured of getting best of the services.

Get in touch with us call: +91 8000842648

Benefits Of Hot Dipped Galvanized Earthing Strips

Posted on July 19, 2019 by Galvanizers

The electrical system forms an essential part at the time for planning for adding installations in any of the constructions or any industrial plant. But many times, it is left out during the planning stage and are considered at the time of the final session. This involves a lot of cost and everything becomes very difficult and the smoothness in the overall process is disrupted. This is exactly where the hot dip galvanized earthing strips comes to the rescue. This can necessarily help in the achievement of the objectives in not only a cost effective manner but also help in the smoothening of the overall process. In an addition to this, there are a number of benefits of using these galvanized strips which are as enumerated below.

Durability is Significantly Increased

When the earthing strips are hot dip galvanized, the durability of the earthing strips are increased to a great extent which in turn makes the use of these strips even more functional in nature. Galvanization imparts a longer life to the earthing strips which makes sure that the strips need not be changed at regular intervals.

Great Adaptability

The adaptability of the galvanized strips is just too good and can necessarily fit into any electronic, mechanical as well as industrial design. Most importantly, if there is a plan of expansion on the system that is prevailing, these galvanized strips wold make everything as easy as anything.

Great Reliability

At the time when the earthing strips are hot dip galvanized, it offers great reliability to the users. These are quite efficiently designed and they are not at all vulnerable to damage. Moreover, their flexible design can be installed at any point of requirements without much effort or time.

Enhanced Safety

When an earthing strip is hot dip galvanized, the safety is enhanced to a significant extent. When the earthing strips are galvanized, they become electrical wiring safe and hence plays a vital role in avoiding any kinds of mishap or other damages. These galvanized strips make sure that no moisture is created and channelized through the strip towards the connection of production line.

Maintenance is Easy

The galvanized strips are quite efficient in nature and very easy to use as well. Most importantly, these earthing strips need bare maintenance and is also popularly refereed to as the most trouble free options available. Since they are visible from outside the maintenance checks to be carried out becomes extremely convenient and easy at the same time.

Why Tanya Galvanizers?

Tanya Galvanizers is one of the most trusted and reputed hot dip galvanizing service providers. They have been operating for a number of years as of now and with their experience as well as expertise, Tanya Galvanizers would undoubtedly be the best choice when there is a requirement of hot dip galvanizing services. Moreover, it is quite clear now as to how beneficial it is to use the hot dip galvanized earthing strips and Tanya Galvanizers provides you with the best.

Importance of Cable Tray Galvanizing

Posted on June 15, 2019 by Galvanizers

In case of an electrical wiring of various buildings, cable trays are actually a system that is used for the purpose of supporting the insulated electrical cables used to distribute power, control as well as communication. These trays are actually an alternative to electrical conduit systems or open wiring. Thus, it is of immense importance for a cable tray to be perfect in all aspects. Galvanized cable tray is certainly the best-suited option in this regard. The importance of cable tray galvanizing is as listed below.

Increasing Durability

Hot dip galvanization of the cable tray makes sure that the durability of the product is enhanced to a significant extent which in turn is of great importance for making the trays even more functional.
The galvanized trays need not be changed frequently which is of a great benefit.

Offers Greater Protection

Hot dip galvanizing of the trays protects them from a wide variety of chemicals and other elements.
This, in turn, ensures the wiring of the buildings remain intact without any damage being caused.
This corrosion resistant nature of the trays after they are galvanized makes sure that the trays are able to deal with the harsh environmental conditions effectively.
Thus, the galvanized trays increase the longevity of the electrical wires significantly.

Safety Quotient Increases

When a cable tray is a hot dip galvanized, the safety quotient is readily increased to a great extent.
The cable tray on galvanizing makes the electrical wiring safe and thereby plays a crucial role in avoiding any kinds of mishap or other damages.

Adaptability is Great

The hot dip galvanized cable trays are such that are a perfect fit to almost any of the domestic or industrial construction.
This is owing to the fact of its universal design which ensures the adaptability of the trays to almost all sorts of constructions.

Reduces Maintenance

Once a cable tray is a hot dip galvanized, the maintenance is readily lowered since it requires almost zero maintenance and hence great for the electrical wiring that the trays support.

Cost Effective

The use of the galvanized trays saves a lot of money for the users. The galvanized tray protects the electrical wires from getting damaged which otherwise would have incurred a lot of investment if those were to be replaced.
In addition to this, the cable tray does not get damaged itself and is highly durable as well as corrosion resistant along with very low maintenance thereby saving a lot of money here as well.

Now, at this point in time, it is quite clear as to why hot-dip galvanizing of the cable tray is a mandate.

So, if you are looking forward to cable tray galvanizing services, Tanya Galvanizers should certainly be the best choice in this regard. With several years of experience in the field of providing galvanizing services, you can be assured of getting the best of the services.

Tanya Galvanizers is reputed and trusted name when it comes to galvanizing services and hence wait no more but contact us for the premium quality hot-dip cable tray galvanizing services.

Get in touch with us call: +91 8000842648

How We Improve the Hot Dip Galvanizing Process

Posted on May 15, 2019 by Galvanizers

Hot dip galvanizing is a process of coating the base metal with zinc so as to enhance the longevity of the base metal by the making it rust free as well as corrosion resistant. This is the ultimate reason as to why a number of industries prefer the use of hot dip galvanization process. At this point of time, the each of the hot dip galvanizing plant look forward to the overall improvement of the process. There are a few of the important ways by which the improvement is targeted.

Reduction of Consumption of Zinc and Natural Gas

The first target to improve the hot dip galvanization process is to minimize the consumption of zinc. The continuous and internal processing of the flux solution which keeps the content of iron in the flux bath at a low level. This is turn plays a vital role in the drastic reduction of the generation of the residual products that is zinc ash and iron zinc which are disruptive in nature. Now, as a result of this, the raw materials such as zinc as well as natural gas can be used in a much efficient way thereby promoting a reduction in the consumption.

Improved Galvanization Quality

An improvement in the hot dip galvanization process necessarily means an improvement in the quality of galvanization as well. Each of the hot dip galvanizing plant tries their level best to achieve the best galvanization quality with the application of the latest technology available which enhances the overall process thereby producing the desired output.

Elimination of Wastes

Another way of achieving improvement in the hot dip galvanization process is the elimination of wastes as much as possible particularly the hazardous ones. It is necessary to eliminate the transportation of all hazardous wastes and at the same time, it is necessary to avoid the use of all the dangerous chemicals in the hot dip galvanization process.

Increasing the Capacity of the Plant

Another way of improving the galvanization process is by increasing the capacity of the hot dip galvanizing plant. The latest infrastructure should be used and the plant size should also be increased. The use of latest machinery will automate a number of process which reduces the time taken and an improvement in the galvanization process is achieved.

Reduction of Operating Costs

The reduction of the operating costs is another great way of achieving an improvement in the hot dip galvanization process. This can be done by using latest equipment and available technology. This plays a vital role in reducing the cost of operation which improves the process a whole.

So, as an owner of a hot dip galvanizing plant, if you have still not given a thought on the improvement of the hot dip galvanization process, it is high time you should be aiming for an overall improvement of the process.

Get in touch with us call: +91 8000842648

Hot Dip Galvanizing Vs Cold Galvanizing

Posted on April 29, 2019 by Galvanizers

Galvanizing refers to the process of addition of a coating on the base metal so as to increase its durability and efficiency. This is the reason as to why galvanizing has emerged to be so much popular. Generally, a coating of zinc is applied on stainless steel for the purpose of enhancing its durability as well as efficiency and hence a preferred process. Now the process of galvanization is categorized into the following.

Hot dip galvanizing
Cold galvanizing

Both of the processes are different from each other but the main motive applying a coat to the base metal remains the same. In order to get a clear idea about the differences between the processes, please read through.

Differences Between Hot Dip and Cold Galvanizing

Some of the major differences between hot dip galvanizing and cold galvanizing are as discussed below.

Plating Differences

Hot dip galvanizing involves dipping of the prepared base metal into molten zinc for the formation of a layer of zinc coating on the base metal. This hot dip galvanizing prevents the base metal from being corroded and the coating of zinc adheres strongly to the base metal.

Now, in case of cold galvanizing or also referred to as plating where the zinc salt solution by electrolysis is plated on to the metal which usually does not involve heating of any kinds. Moreover, the wet environment causes the coating to fall off very easily.

Treatment Differences

Hot dip galvanizing is basically a chemical treatment where an electrochemical reaction takes place.
Cold galvanizing is just a physical treatment where the layer of zinc just gets brushed on the base metal.

Technological Differences

In hot dip galvanizing, the base metal is degreased and then followed up with the process of pickling, dipping, drying, immersion in molten zinc & finally cooled.
Cold galvanizing also known as electro galvanized cold galvanizing which mainly involves the process of electrolysis of zinc salt solution where the zinc gets deposited on the base metal placed at the anode during the process of electrolysis. Before using the base metal as the anode in electrolysis, it goes through degreasing and picking.

Functional Differences

In hot dip galvanizing, the immersion of the base metal into molten zinc develops a uniform coating of zinc which strongly adheres to its surface and hence much more beneficial in resisting corrosion, rust etc.
In cold galvanizing, the zinc gets deposited on the base metal at the anode during electrolysis which is not uniform and being conducted in a wet environment, the layer of zinc easily falls of.

Thus, it can be very well understood that hot dip galvanizing is a much more preferred process when enhancing the durability of steel or other base metal. This is the reason as to why there is a constantly rising need of hot dip galvanizing services. So, at the time of looking for these services, you need to make sure to choose a trusted and reputed hot dip galvanizing plant in India to get the best results that too at affordable prices.

Get in touch with us call: +91 8000842648

Save Time on Fabrication Projects with Galvanized Steel

Posted on March 19, 2019 by Galvanizers

Galvanizing helps to protect any metal from corrosion. It involves applying zinc coating to a base metal which protects the metal from the environment. The silver color which is visible on the street signs etc. is actually the coating of zinc. Galvanized steel becomes more durable and blends in well so galvanized steel is preferred for fabrication projects. Zinc forms a protective coating on the steel that reduces corrosion and protects the steel from any environmental degradation.

Galvanized steel is considered best for fabrication projects as zinc coating is quick and requires only a single dip. It takes less time to dry and galvanization is a very quick process so the fabrication project can be accomplished quickly and efficiently. Galvanized steel is sturdy and durable and lasts longer than any other coatings. It saves your time. You can remain hassle free as you don’t have to replace it every now and then. You can save lot of energy and time on fabrications projects by using galvanized steel. Galvanizing of steel can be done either by hot-dip galvanization or electro galvanization or pre galvanization. Hot dip Galvanizing is more popular as it is very quick and simple. Galvanizing steel is a cost-effective method as it is fast and requires very less maintenance and is simple to clean. Galvanized steel can be cleaned by simply wiping it sometimes in a year and no strong chemicals are required. Galvanized steel is flawless and reliable and will help to streamline the inspection process. Galvanized steel coating looks good and pleasing to eyes. It blends easily as it as a matte gray finish, you don’t have to paint around it. The color stays permanently and does not fade.

Related Topic: The Pros and Cons of Galvanized Steel

It gives the fabrication project a fresh new look always. If you still want to change the color after few years, you can do that by adding a powder coat as galvanized steel can easily be powder coated. You can choose the color of powder coating as per your desire and design of your project. The powder coating on galvanized steel gives it an innovative look and also makes it more durable.

Fabrication projects designed with galvanized steel look fabulous, are sturdy, long lasting and cost-efficient as galvanizing of steel can be done very quickly and much labor is not required. Galvanized steel doesn’t require regular maintenance and you need not change it as it lives long so no extra cost is required. Considering the multiple benefits, it seems lucrative to get your fabrication project galvanized today.

If you are looking to get your fabrication project galvanized, you should register with a famous company to get in touch with galvanizing specialists who can help understand the size of your fabrication project and provide you cost-effective galvanizing solution to make your project maintenance free and corrosion free and make it ever lasting.

You can contact us immediately to discuss your fabrication needs or if you have any queries for galvanizing your fabrication project.

Get in touch with us Call: +91 8000842648

Tanya Galvanizers – The Best Hot Dip Galvanizing Plant in India

Posted on February 13, 2019 by Galvanizers

Tanya galvanizers one of the leaders in offering premium quality hot dip galvanizing services to the industrial businesses. With several years of experience in the field, Tanya Galvanizers is one of the most trusted partners of a number of business owners when it comes to hot dip galvanizing services. So, if you need any kind of help with hot dip galvanizing services in India, do not hesitate to contact Tanya galvanizers. The process of hot dip galvanizing is a very useful one since it gives the base metal usually iron and steel a much longer life keeping it free from rust as well as corrosion.

Now, at this point of time, if you are forward to set up your own hot dip galvanizing plant in India, it would not be a very easy task at all. But even in this situation, Tanya Galvanizers could be of a great help. Tanya Galvanizers offers assistance of all sorts for the purpose of setting up of a hot dip galvanizing plant. We offer extremely effective solutions to the users so that they are able to set up their own plant which is completely functional.

Tanya Galvanizers Offers Expert Assistance

Tanya Galvanizers is one of the most trusted and reliable partners in offering expert assistance for appropriately setting up a hot dip galvanizing plant. We at Tanya Galvanizers take care that none of the users face any problems while setting up of the hot dip galvanizing plant.

Why Tanya Galvanizers?

Tanya Galvanizers is certainly one of the best choices when it comes to setting up of a hot dip galvanizing plant because of the following reasons.

First of all, we take into consideration all the important factors which makes sure everything is done without any interruptions.
We have a team of experts who are adequately trained and vastly experienced to provide you with the most effective guidance in setting up the hot dip galvanizing plant.
Ultimately, we make sure that the working conditions of the hot dip galvanizing plant and the safety measures are appropriately followed.

Get Your Products Galvanized at Tanya Galvanizers

So, if you are planning to set up your own hot dip galvanizing plant, Tanya Galvanizers is certainly one of the best choices in this regard.

Get in touch with us Call: +91 8000842648

Plant Setup – Hot dip Galvanizing Consulting

Posted on January 16, 2019 by Galvanizers

Hot dip galvanizing is actually a form of galvanization where a coating of zinc is applied to iron and steel for making it more durable in nature. The process is carried out by immersing the base metal into a bath of molten zinc at very high temperatures. Now, if you are looking forward to set up a hot dip galvanizing plant, it would not be a very easy task. At this point of time, a proper and effective consulting service is what comes to the rescue. Tanya Galvanizers is one of the premier hot dip galvanizing consulting service providers so as to guide the users in the right path regarding setting up of the hot dip galvanizing plant.

How Tanya Galvanizers Help?

Being one of the most trusted and reliable hot dip galvanizing consultants, we make sure that none of the users have to face any kinds of problems at the time of setting up of the hot dip galvanizing plant. We begin with helping the users to take into consideration all the important factors so that overall process of setting up of the plant goes on smoothly without any interruptions. With Tanya Galvanizers by you side you need not worry about anything at all. As a hot dip galvanizing consultant, we stress on two of the most vital things which are as follows.

Working conditions
Safety measures

Working conditions in a hot dip galvanizing plant is a matter of immense importance. We make sure that that working area is kept absolutely neat, clean and tidy. We also make it a point to increase the usage of hoods, extraction ducts as well as proper exhaust fans so as to ensure a good overall atmosphere.

Safety measures are another of the important considerations which we make as a hot dip galvanizing consultant. The safety of the workers as well as the plant is extremely important. This is the reason as to why we take all the necessary steps to ensure an overall safety. The workers need to have a proper eye or face shield, safety shoes, leather gloves, leather aprons, nose masks and a helmet. When we set up the hot dip galvanizing plant, we make it a point to follow the rules so that no problems are faced later and the galvanizing of the base metal in done in the exact way as desired.

Get in touch with us Call: +91 8000842648